Did you buy the lens new or used?
If new, and within 12mo., Sigma will service it for you for free. Info is on their site at
www.sigmaphoto.com
If used, then Sigma will still service it, they will just charge you (after giving you an estimate).
They currently have one of mine in for service after finding out it was front focusing (after getting some L glass for Christmas).
I used a pretty slick focus chart that I will see if I can get posted today from my other computer (dont have the URL, just the PDF).
What is your AFpoint set to? All or just the center?
Interesting though, my boss rented some Sigma lenses (new 28-70 2.8, 50-150 2.8 and 70-200 2.8) After testing them on his 20D and 40D as well as my 300D, XT and XSi... all of the Sigma's in our hands at the time were front focusing. All the Canon and Tamron glass in our hands was all right on the money.